Monthly Technical Notes
A Supplement to "The Engine Analysis Software"
Combustion Chamber (Cylinder Heads): The
Squish Band
I have long known that the Two Cycle Engine's combustion
chamber is one of the most important items contributing to outstanding
performance. One of my close friends, Steve O'Donnell and his
father Jack have been competing at the highest level in individual
RC Sports, e.g., Tether Race Cars, Straight-away RC Boats, etc.
They spend a lot of time in finding the correct head design to
maximize performance. I am not telling you here what they do,
because I don't know. I do know some of the basic principles
they use to make their engines a "cut above" the typical
RC Modeler.
I recently had the opportunity to spend a couple
of days talking engines, props and boats with John and Andy Brown,
of Mongoose, Eagle, SG fame. Andy really lives two cycle engines
and he found a book laying on my reading table which he asked
about. I told him that I had a friend tell me about a recent
book done by some researchers in Belfast Northern Ireland. They
had just published this book in conjunction with the Society of
Automotive Engineers and I had a copy. The also came up with
some VERY SOPHISTICATED simulation software which would be available
later. This book can be purchased from SAE (Click Here to
Go to Order Page of SAE). If you would like to go to the SAE
Home Page and look at what they have - Click Here!
Enough about the books, let's talk about general
head design for High Performance two cycle RC Engines.
Squish Band:
One of the most important items in the design of
a good combustion chamber is the squish band. I believe that
a flat squish band produces much more power than an angled squish
band. The flat squish band head has a flat area (squish band)
around the perimeter of the head which comes in close proximity
to the piston at top dead center. This squish band is designed
to keep the layer of combustion mist very thin, in order to let
heat travel quickly from a hot piston to a cooler combustion chamber
(head). The thinner this layer (the closer the head clearance),
the better this heat transfer is accomplished. If your head has
its squish band to far away from the piston at TDC and the compression
ratio is high, you will get pre-detonation (knock). You can tell
if this is happening by looking at the squish band. If it looks
like it has been lightly sand blasted, it is pre-detonating.
Most people when they see this pre-detonation automatically raise
their squish band piston clearance. That is the WRONG WAY!
Is the flat or angled squish band better? If you
can run your engine with a flat squish band, you will make more
power. With anything which produces more power there is a downside.
With the flat squish band it is in the form of a "shaking
effect" The engine will seem to run roughly and wont transition
smoothly on the tuned pipe. It will act as if someone turned
on a switch and more power came on abruptly. If this doesn't
seem to hurt your application, I would stick with the flat squish
band. If not you should put a 3 degree angle on the squish band
starting in .100" or so from the outer edge of the squish
band and proceeding inward to the combustion chamber. Be sure
to slightly round the edges at this point.
Next time I will talk about the shape and proportion
of the combustion chamber
.
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